Products Description
About the Product
Custom Forged Shaft Head is a core connecting component for the shaft of mechanical equipment. Relying on precision forging technology and full-process customization services, it can customize various standard and non-standard shaft heads according to customers' drawings and working condition requirements. Made of high-quality materials such as alloy steel and stainless steel, it has the characteristics of high precision, high wear resistance and strong torsion resistance, suitable for metallurgy, mining, wind power and other industries. It can be directly assembled without secondary processing, providing reliable guarantee for the long-term stable operation of equipment.
Precise Customization
High-Quality Materials
Advanced Technology
Quality & Service Assurance
01
Precise Customization: Provide full-process customization for standard/non-standard shaft heads as per customers' requirements, with tolerance accuracy up to IT7-IT9 and roundness runout ≤0.02mm/m, no secondary processing needed.
02
High-Quality Materials: Select alloy steel, stainless steel, carbon steel, etc. Raw materials are strictly refined, with metal density ≥99.8% for excellent wear and torsion resistance.
03
Advanced Technology: Our Custom Forged Shaft Head adopts free forging + die forging (forging ratio ≥3.5) with precision heat treatment and machining, avoiding deformation and cracking under heavy load.
04
Quality & Service Assurance: Comply with ISO9001:2015, with UT/MT/PT testing, one-stop service, direct supply and 48-hour after-sales response.
Production process
01
Raw Material Selection & Smelting: Select high-quality alloy steel, stainless steel or carbon steel, and refine through electric furnace smelting to ensure material purity and metal density.
02
Heating: Heat the raw material to the appropriate forging temperature (800-1200℃) to improve ductility and facilitate shaping.
03
Forging: Adopt free forging and die forging combined process to shape the shaft head, ensuring full section forging and uniform metal structure.
04
Heat Treatment: Conduct normalizing, quenching and tempering to eliminate internal stress and enhance wear resistance and torsion resistance.
05
Precision Machining: Perform turning, grinding and polishing to meet dimensional accuracy and surface roughness requirements.
06
Non-Destructive Testing: Conduct UT, MT and PT tests to check for internal and surface defects, ensuring product qualification.
Product Application
Metallurgy Industry:
Applied to shaft heads of rolling mills and steelmaking transmission equipment, adapting to high-temperature and heavy-load working conditions.
Mining Industry:
Used for shaft heads of crushers, conveyors and winches, with strong wear resistance and impact resistance.
Wind Power Industry:
Suitable for shaft heads of wind turbine generators and gearboxes, ensuring stable power transmission.
Heavy Machinery:
Applied to shaft heads of loaders, excavators and cranes, bearing heavy loads and resisting torsion.
Factory environment
Why Choose Us
Professional Customization Capability:
With years of forging experience, we provide one-stop customization services to meet all your specific requirements for shaft heads.
Strict Quality Control:
Complying with ISO9001:2015, all products undergo strict testing to ensure stable quality and reliable performance.
High Cost-Effectiveness:
Direct supply from the source, no middlemen, helping you reduce procurement costs while ensuring product quality.
Efficient Service:
24-hour technical consultation, short delivery cycle and 48-hour after-sales response to solve your worries in time.
FAQ
Q1: Can you provide non-standard custom shaft heads?
A: Yes. We specialize in standard & non-standard custom shaft heads. We tailor precisely to your drawings and specs, ensuring perfect fit with no secondary processing.
Q2: What materials are available?
A: Alloy steel (42CrMo, 35CrMo), stainless steel (304/316L), carbon steel (45#) & special alloys. High wear, torsion & corrosion resistance for diverse industries.
Q3: How is quality ensured?
A: We follow ISO9001:2015. All products pass strict UT, MT, PT testing to eliminate defects, meeting national and industry standards.
Q4: What is the delivery cycle?
A: High efficiency. Small orders: 7-18 days. Large orders: Stable scheduling, guaranteed on-time delivery.
Q5: Do you offer after-sales service?
A: Yes. One-stop service including selection & optimization. 48-hour response. Free maintenance/replacement for quality issues.
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